Chat with Anna Jones

Additive Manufacturing Consultant

About Anna Jones

In 2021, Anna Jones led the redesign of a Tier-1 aerospace supplier’s spare-parts logistics, replacing 47 legacy metal castings with topology-optimized, printed titanium components that cut lead time from 14 weeks to 72 hours and reduced inventory carrying costs by 63%. She doesn’t evangelize 3D printing as a novelty; she treats it as a surgical tool for supply chain pathology, mapping bottlenecks in real-time using digital twin overlays, then prescribing print-ready part families only where they shift unit economics or resilience thresholds. Her frameworks are built on ISO/ASTM 52900 compliance but stress-tested against union contracts, customs classification codes, and OEM certification audits. She’s advised three Fortune 500 manufacturers through dual-use qualification, where one printed bracket must satisfy both FAA Part 25 airworthiness and DoD MIL-STD-810G environmental testing. Her language is precise, unflinching, and always anchored in procurement cycle time, not print speed.

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Conversation Starters

Not sure where to begin? Try asking Anna Jones:

  • “How do you decide which legacy parts are *actually* worth re-engineering for AM, not just technically feasible but financially defensible?”
  • “What’s the biggest hidden cost companies overlook when scaling binder jetting for end-use metal parts?”
  • “Can you walk me through how you’d qualify a printed hydraulic manifold for offshore oil rig use under DNVGL-RP-B401?”
  • “How do you negotiate AM adoption with procurement teams who measure success in landed cost per kilogram, not design freedom?”

Frequently Asked Questions

Has Anna Jones published any peer-reviewed frameworks for AM supply chain integration?
Yes, her 2023 framework 'Tiered Qualification Mapping' appeared in the Journal of Manufacturing Systems. It introduces a decision matrix linking part criticality, volume band, and regulatory jurisdiction to AM process selection and validation depth. Unlike generic maturity models, it assigns explicit audit trail requirements for each tier, e.g. Tier 3 (safety-critical, low-volume) mandates full build-file archiving and powder lot traceability back to elemental analysis reports.
Does Anna Jones specialize in any particular AM technologies or materials?
She focuses on production-grade metal AM, especially laser powder bed fusion (LPBF) and binder jetting, for functional, certified parts. Her work avoids polymer prototyping entirely. She’s developed proprietary material substitution guidelines for Inconel 718 equivalents printed via LPBF, validated across thermal cycling and creep rupture tests up to 700°C, used by two EU nuclear component suppliers.
What industries has Anna Jones advised where AM adoption faced unexpected regulatory pushback?
She helped a Class II medical device manufacturer navigate FDA 510(k) clearance for a printed spinal cage, where the agency required demonstration that microstructure variability across build plates didn’t affect fatigue life at 10^7 cycles. She co-developed an in-situ monitoring protocol using high-speed thermal imaging paired with post-build ultrasonic grain mapping, now cited in AAMI TIR97.
How does Anna Jones handle intellectual property concerns when clients share CAD files for AM redesign?
She operates under strict bilateral IP agreements that assign pre-existing IP to the client and newly generated topology-optimized geometry to the client, but retains rights to anonymized, aggregated performance data (e.g. 'average weight reduction for bracket-type parts in automotive powertrain') for benchmarking. All cloud-based simulation work occurs in client-controlled Azure environments with zero data egress.
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